Uptime at line rate
Lines run to takt, and a stoppage costs output by the minute. Control systems must be reliable, with faults that are quick to diagnose and recover from.

Industry brief
Robot and line control that keeps production safe, traceable and at rate.
What matters
Automotive plants run to takt time, with little slack between a fault on the line and a missed delivery. Their control systems must let robots, conveyors and people work safely side by side, deliver consistent quality with full traceability, and absorb new models and changes without stopping the line.
Lines run to takt, and a stoppage costs output by the minute. Control systems must be reliable, with faults that are quick to diagnose and recover from.
Robots, conveyors and people share the same space. Cells need guarding and safety functions that are designed, validated and documented to current standards, and that operators have no reason to bypass.
Every part must be traceable to the process that made it, with the process data your customers and your IATF 16949 audits expect to see.
New models, variants and engineering changes arrive on tight timelines. They have to be brought in during short shutdowns, without putting current production or quality at risk.
Solutions
Matrix delivered robot control and integration for an automotive production process. Every project we deliver follows the same approach: requirements and standards agreed up front, logic tested against a simulation before site, and full documentation at handover.
How we help
Production cannot wait for commissioning. We prove robot cell and line logic against a simulation before site, then install and commission in planned shutdowns, with agreed fall-back positions. Your engineers get the documentation and training to keep the line running and to make changes safely.
Every discipline, one control system
In Upgrades UpgradesExtensions to existing and new systems
In Upgrades Virtual CommissioningThe real program in an emulated PLC
In Virtual Commissioning Virtual CommissioningEvery sequence and fault path tested
In Virtual Commissioning Code DevelopmentTo your coding standard and block library
In Code Development Code DevelopmentThe project generated from your examples
In Code DevelopmentStandards
The standards listed are those most often relevant to control-system work in this sector. Which apply to your project, and how, is agreed with you at specification stage.
| Standard | What it covers | How we work with it |
|---|---|---|
| IATF 16949 | Quality management for automotive production and service parts organisations, built on ISO 9001. | Control systems that support your process control, traceability and change management, with records to match. |
| ISO 10218-1 and -2 (2025) | Safety of industrial robots, and of robot applications and cells, including collaborative applications. | Robot cells, guarding, safety zones and interlocks designed to the requirements for the robot application. |
| BS EN ISO 13849-1 | Safety-related parts of machine control systems, rated by performance level (PL). | Safety functions designed to the performance level your risk assessment requires, then validated and documented. |
| BS EN 60204-1 | Electrical equipment of machines: wiring, control circuits, emergency stops and documentation. | Our electrical and panel designs follow it, from protective bonding to stop categories. |
| VDA 6.3 | The German automotive industry's process audit, used by many manufacturers to assess suppliers' production processes. | Process data, alarms and traceability designed to give your auditors the evidence they look for. |
| OEM controls standards | Vehicle manufacturers' own specifications for PLCs, robots, HMIs, safety and code structure. | We work to the OEM standard your project calls up, alongside your own site conventions. |
Projects
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Standards-led, fully documented control systems that you own and can support.